NV3550 5speed replacing Peugeot 5spd in 87-88 Wranglers

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NV3550 Package info

NV3550 5spd replacing AX5
NV3550 Jeep/Peugeot Replacement
NV3550 into Early Bronco
NV3550 5spd Wrangler 4.0
NV3550 5spd replacing automatic
NV3550 5spd Wrangler GM V8
NV3550 5spd Wrangler Ford V8
NV3550 5spd Wrangler AMC V8
NV3550 CJ AMC eng Dana20
NV3550 CJ GM eng Dana300
NV3550 CJ GM Eng Dana 20

 

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NV3550 5 Speed Transmission
The 5 speed transmissions used in Wranglers 87-88 is generally considered an inferior unit. If you have one, and it is tired, a Conversion to the NV3550 might be just what the doctor ordered.  

It is also possible to replace the Peugeot with an AX 15 (The 5 speed Jeeps used 89-99). However the NV3550 is generally considered to be substantially superior to the AX15. 

We can supply the NV3550. We have also put together a package of the key items needed to make this upgrade.  This install kit contains a new bellhousing, a bracket to retain your stock Tcase linkage, A crossmember adapter plate to bolt the new trans in using stock components, and a clutch slave cylinder and hose kit designed to work with your stock master cyl. 

 

Package:

*NOTE: The prices below are PACKAGE prices: The prices for the installation kit parts will be 10-20% higher when purchased separately

(We can also provide custom packages where needed) 

  Priced separately Package Price*
NV3550 into 87-88 YJ 4.2L6 Cyl replacing Peugeot   $2,293.50
Overall length of this system same as Peugeot: No driveline mods needed. Shift towers are within 1", minimal floorboard mods needed.    
1 NV3550 Jeep 5spd 4WD Transmission $1,750.00 $1,656.25
Adapter / Installation kit   incl
1 Bellhousing kit incl release lever. Throwout bearing and pilot bearing $253.62 incl
1 Tcase shifter bracket/linkage $37.26 incl
1 23 spline transfer case input conversion $218.50 incl
1 Crossmember adapter plate $37.26 incl
1 Slave cylinder & Hose kit $158.87 incl
     
Clutch components: Your stock pressure plate and clutch disc will work. It  recommended you replace these unless they are known to be fresh    
Pressure Plate $149.81  
Clutch Disc $82.00  

 

Transfer Case

If you are retaining the original Tcase, a 23 spline input gear will be supplied. It is a matter of removing the bolts that separate the case halves, The two sections will come apart. The planetary assembly is removed from the front section (a snap ring holds it in). Replacing the input gear in the planetary assembly involves removing another snap ring, taking out a thrust plate and thrust washer. The sun gear can then be pulled out. If you took it apart and laid the parts out in the order they came out, it is a simple matter to re-assemble the unit by putting the parts back together in the reverse order they came out. No special tools are required except perhaps snap ring pliers. 

Other options include an Atlas Transfer Case,  A Klune-V Extreme Underdrive (with the Stock Tcase), or the “Hercules” Klune/Bronco Dana 20 system for Jeeps, or other variations. 

Clutch

Your stock clutch components will work, however should be replaced if not known to be fresh. We can also supply these parts as a part of your package (Package pricing tends to be better than prices for items purchased separately)

Driveshafts

As the NV3550 is the same length as the Peugeot it s replacing, driveshaft modification is not necessary.

Deeper Gearing  Options:

NV4500 Conversion

There is one other popular replacement option for the AX5: The NV4500. This trans is way-oversize for the application, and requires a body lift or extensive floor pan modification to fit. The usual incentive for this conversion is to get the truck style wide ratio, almost granny 1st gear which can be useful for offroad use. On the other hand, this conversion will make a 4 cyl jeep drive more like a dump truck. If this looks like th eoption or you, High impact does have available a package using the NV4500 replacing the AX5.

NV3550 / Klune-V Extreme underdrive

Rather than a granny gear 4 or 5 speed, A more "premium" alternative to achieve extreme gearing would be an NV3550 combined with a Klune-V Extreme Underdrive.