NV3550 conversion
Jeep supplied a Japanese made transmission called the AX15 for these
Jeeps. While this is a decent trans, if it has failed, you may consider replacing
it with the NV3550. This transmission is considered to be significantly superior to
the AX15.
NV4500 Conversion
There is one other popular replacement option for
the AX15: The NV4500. This trans is way-oversize for the
application, and requires a body lift or extensive floor pan
modification to fit. The usual incentive for this conversion is to get
the truck style wide ratio, almost granny 1st gear which
can be useful for offroad use. On the other hand, this conversion will
make a your jeep drive more like a truck. If this looks like the
option or you, High impact does have
available a package using the NV4500
replacing the AX15.
NV3550 / Klune-V Extreme underdrive
Rather than a granny gear 4 or 5 speed, a more
"premium" alternative to achieve extreme gearing would be an
NV3550 combined with a Klune-V
Extreme Underdrive.
NV3550 conversion Details
Internal vs external Clutch Slave Cylinder
The conversion package required for each is
different: Jeeps 89-93 used an internal slave. 94-95 could have been internal or external,
you must look at the bellhousing and verify (with an ext slave, you see
the slave mounted to the rear of the BH off to he side, with internal
slave, the hydraulic lines will disappear into the bellhousing). Wranglers 96-up used an external slave.
External slave applications will pretty much bolt-in using the stock AX15 BH, with maybe a little minor modification, and a new Tcase shifter bracket. Cherokees will also fit, however crossmember and
Tcase shifter modification may be needed.
Adapting to the Transfer case
NP231 - This is the transfer case found
stock in Jeeps from 1989 - 2000, and most jeeps (except Rubicon) from
200-up. Some 87-88 Jeeps will have the 231. Units that came with the
2.5L 4 cyl engine, and units that came behind the Peugeot 5spd (1987-88)
will have 21 spline input gears. If you wish to retain this transfer
case, you will need to replace the input gear with a 23 spline part
(Listed below). The remainder of the NP231 Tcases came with a 23 spline
input, and will bolt up directly to a NV3550 transmission
Atlas II Transfer Case - This case is
available in configurations for direct bolt up
Klune-V Extreme Underdrive
- This unit is a premium option where extreme offroad gearing options
are desired. The unit fits between the transmission and transfer case.
Due to the additional length when adding this unit, there are various
issues that must be addressed to ensure proper driveshaft operation.
While all options are not discussed, an article installing a Klune
into a Wrangler YJ will give an overview. Other options combining a Klune-Atlas
or Klune-Bronco Dana20 make
shorter, no-compromise systems. Please call us if you are considering
such a system and have concerns not covered in the website.
Conversion Package
High Impact has available a package providing you
with all the primary essential ingredients to this swap. The NV3550 will fit under
the stock body without a body lift. Only
minor floor pan mods are needed where the shifter handle comes up.
Package:
*NOTE: The prices below are PACKAGE prices: The prices for the
installation kit parts will be 10-20% higher when purchased separately
Different Packages for both the internal and external slave
versions of his kit are listed below.
(We can also provide custom packages where needed)
| # |
NV3550
into Wrangler repl AX15 w/ ext slave |
Priced Separately |
PkgPrice*
Total
$1,685.85
|
|
Wranglers 96-up
used an external slave. 94-95 could have been internal or
external, must verify. External slave applications will pretty
much bolt-in using the stock AX15 BH, with maybe a little minor
modification, and a new Tcase shifter bracket. Cherokees will
also fit, however crossmember and Tcase shifter modification may
be needed. |
|
|
| 1 |
NV3550 Jeep 5spd 4WD Transmission |
$1,750.00 |
$1,656.25 |
|
Shift Handle: You
will need to modify your existing shifter by cutting off the
current end, and welding on a steel plate and drilling holes
thru the steel plate to bolt up to the stub sticking out of the
trans. |
|
|
| 1 |
Tcase shifter
bracket/linkage |
$29.60 |
$29.60 |
|
Optional Components:
These parts can be added to the kit at package pricing if
desired
Clutch components: Your stock pressure
plate and clutch disc will most likely work. It
recommended you replace these unless they are known to be
fresh
|
|
|
|
Throwout bearing |
$36.56 |
$0.00 |
|
Pressure
Plate |
$155.64 |
$0.00 |
|
Clutch Disc |
$82.00 |
$0.00 |
|
Pilot bearing |
$14.80 |
$0.00 |
|
Slave cylinder
& Hose kit |
$140.63 |
$0.00 |
|
Flywheel (new)) |
$250.00 |
$0.00 |
|
Master Cylinder |
$95.00 |
$0.00 |
| # |
NV3550 into Wrangler repl AX15 w/ int slave
|
|
$2,018.28 |
|
Jeeps 89-93 used
an internal slave. 94-95 could have been internal or external,
must verify |
|
|
| 1 |
NV3550 Jeep 5spd 4WD Transmission |
$1,375.00 |
$1,375.00 |
|
Shift Handle: You
will need to modify your existing shifter by cutting off the
current end, and welding on a steel plate and drilling holes
thru the steel plate to bolt up to the stub sticking out of the
trans. |
|
|
|
Adapter /
Installation kit - This kit supplies a
complete new bellhousing and external slave cylinder and hose
kit. This system will install easily in a Wrangler. Cherokee
will require crossmember and Tcase shifter modification |
|
|
| 1 |
Bellhousing
kit incl pilot bearing, release fork & T/O. AX15 w internal Slave: Requires change to ext slave BH, and
will require the stock ext slave cyl.) |
$247.43 |
$247.43 |
| 1 |
Tcase shifter
bracket (NP231) |
$29.60 |
$29.60 |
| 1 |
Ext Slave
cylinder & Hose kit |
$140.63 |
$140.63 |
|
Clutch
components: Your stock pressure plate and
clutch disc may work. It recommended you replace these if you
wish to ensure a proper fit. Replace in any event unless they
are known to be fresh |
|
|
| 1 |
Pressure
Plate |
$142.50 |
$142.50 |
| 1 |
Clutch Disc |
$83.13 |
$83.13 |
|