4.0L Wrangler: NV3550 5speed  

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NV3550 Package info

NV3550 5spd replacing AX5
NV3550 Jeep/Peugeot Replacement
NV3550 into Early Bronco
NV3550 5spd Wrangler 4.0
NV3550 5spd replacing automatic
NV3550 5spd Wrangler GM V8
NV3550 5spd Wrangler Ford V8
NV3550 5spd Wrangler AMC V8
NV3550 CJ AMC eng Dana20
NV3550 CJ GM eng Dana300
NV3550 CJ GM Eng Dana 20

 

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NV3550 into Wrangler 4.0L 1989 - 2000
 

NV3550 conversion

Jeep supplied a Japanese made transmission called the AX15 for these Jeeps. While this is a decent trans, if it has failed, you may consider replacing it with the NV3550. This transmission is considered to be significantly superior to the AX15. 

NV4500 Conversion

There is one other popular replacement option for the AX15: The NV4500. This trans is way-oversize for the application, and requires a body lift or extensive floor pan modification to fit. The usual incentive for this conversion is to get the truck style wide ratio, almost granny 1st gear which can be useful for offroad use. On the other hand, this conversion will make a your jeep drive more like a  truck. If this looks like the option or you, High impact does have available a package using the NV4500 replacing the AX15.  

NV3550 / Klune-V Extreme underdrive

Rather than a granny gear 4 or 5 speed, a more "premium" alternative to achieve extreme gearing would be an NV3550 combined with a Klune-V Extreme Underdrive.

NV3550 conversion Details

Internal vs external Clutch Slave Cylinder

The conversion package required for each is different: Jeeps 89-93 used an internal slave. 94-95 could have been internal or external, you must look at the bellhousing and verify (with an ext slave, you see the slave mounted to the rear of the BH off to he side, with internal slave, the hydraulic lines will disappear into the bellhousing). Wranglers 96-up used an external slave.  External slave applications will pretty much bolt-in using the stock AX15 BH, with maybe a little minor modification, and a new Tcase shifter bracket. Cherokees will also fit, however crossmember and Tcase shifter modification may be needed.

Adapting to the Transfer case

NP231 - This is the transfer case found stock in Jeeps from 1989 - 2000, and most jeeps (except Rubicon) from 200-up. Some 87-88 Jeeps will have the 231. Units that came with the 2.5L 4 cyl engine, and units that came behind the Peugeot 5spd (1987-88) will have 21 spline input gears. If you wish to retain this transfer case, you will need to replace the input gear with a 23 spline part (Listed below). The remainder of the NP231 Tcases came with a 23 spline input, and will bolt up directly to a NV3550 transmission

Atlas II Transfer Case - This case is available in configurations for direct bolt up

Klune-V Extreme Underdrive - This unit is a premium option where extreme offroad gearing options are desired. The unit fits between the transmission and transfer case. Due to the additional length when adding this unit, there are various issues that must be addressed to ensure proper driveshaft operation. While all options are not discussed, an article installing a Klune into a Wrangler YJ will give an overview. Other options combining a Klune-Atlas or Klune-Bronco Dana20 make shorter, no-compromise systems. Please call us if you are considering such a system and have concerns not covered in the website. 

Conversion Package

High Impact has available a package providing you with all the primary essential ingredients to this swap. The NV3550 will fit under the stock body without a body lift. Only minor floor pan mods are needed where the shifter handle comes up.   

Package:

*NOTE: The prices below are PACKAGE prices: The prices for the installation kit parts will be 10-20% higher when purchased separately

Different Packages for both the internal and external slave versions of his kit are listed below.

(We can also provide custom packages where needed)

# NV3550 into Wrangler repl AX15 w/ ext slave Priced Separately PkgPrice* Total

$1,685.85

Wranglers 96-up used an external slave. 94-95 could have been internal or external, must verify. External slave applications will pretty much bolt-in using the stock AX15 BH, with maybe a little minor modification, and a new Tcase shifter bracket. Cherokees will also fit, however crossmember and Tcase shifter modification may be needed.    
1 NV3550 Jeep 5spd 4WD Transmission $1,750.00 $1,656.25
Shift Handle: You will need to modify your existing shifter by cutting off the current end, and welding on a steel plate and drilling holes thru the steel plate to bolt up to the stub sticking out of the trans.    
1 Tcase shifter bracket/linkage $29.60 $29.60
 

Optional Components:

These parts can be added to the kit at package pricing if desired

Clutch components: Your stock pressure plate and clutch disc will most likely work. It  recommended you replace these unless they are known to be fresh

   
Throwout bearing $36.56 $0.00
Pressure Plate $155.64 $0.00
Clutch Disc $82.00 $0.00
Pilot bearing $14.80 $0.00
Slave cylinder & Hose kit $140.63 $0.00
Flywheel (new)) $250.00 $0.00
Master Cylinder $95.00 $0.00

 

 

#

NV3550 into Wrangler repl AX15 w/ int slave

  $2,018.28
Jeeps 89-93 used an internal slave. 94-95 could have been internal or external, must verify    
1  NV3550 Jeep 5spd 4WD Transmission $1,375.00 $1,375.00
Shift Handle: You will need to modify your existing shifter by cutting off the current end, and welding on a steel plate and drilling holes thru the steel plate to bolt up to the stub sticking out of the trans.    
Adapter / Installation kit - This kit supplies a complete new bellhousing and external slave cylinder and hose kit. This system will install easily in a Wrangler. Cherokee will require crossmember and Tcase shifter modification    
1 Bellhousing kit incl pilot bearing, release fork & T/O.  AX15 w internal Slave: Requires change to ext slave BH, and will require the stock ext slave cyl.) $247.43 $247.43
1 Tcase shifter bracket (NP231) $29.60 $29.60
1 Ext Slave cylinder & Hose kit $140.63 $140.63
Clutch components: Your stock pressure plate and clutch disc may work. It recommended you replace these if you wish to ensure a proper fit. Replace in any event unless they are known to be fresh    
1 Pressure Plate $142.50 $142.50
1 Clutch Disc $83.13 $83.13