NV3550 conversion
We have nahd a number of customers who have desired to replace their
3 speed automatic with a 5speed manual. One reason is the 5 speed has
overdrive and the 3 speed does not. Another reason is that for whatever
reason, they prefer a stick.
The NV 3550 is considered to be the best stick trans ever supplied
with a jeep. This package is for 6 cyl jeeps, if you have a 4 cyl
automatic, you will need the kit NV3550
replacing a AX5, and we will need to add a flywheel to that kit.
Automatic trans with Overdrive
Note: If your aim is to add overdrive, but you would prefer to stay
with an automatic, we have a package to install a non-computer 700R4
automatic OD trans into a Jeep wrangler. (The Jeep OD automatic
requires a computer. We can use the Jeep AW4 if you want a full manual
conversion)
NV4500 Conversion
There is one other popular 5 speed conversion for
these Jeeps: The NV4500. This trans is way-oversize for the
application, and requires a body lift or extensive floor pan
modification to fit. The usual incentive for this conversion is to get
the truck style wide ratio, almost granny 1st gear which
can be useful for offroad use. On the other hand, this conversion will
make a your jeep drive more like a truck. If this looks like the
option or you, High impact does have
available a package using the NV4500
replacing the AX15.
NV3550 / Klune-V Extreme underdrive
Rather than a granny gear 4 or 5 speed, a more
"premium" alternative to achieve extreme gearing would be an
NV3550 combined with a Klune-V
Extreme Underdrive.
NV3550 conversion Details
Adapting to the Transfer case
NP231 - This is the transfer case found
stock in Jeeps from 1989 - 2000, and most jeeps (except Rubicon) from
200-up. Some 87-88 Jeeps will have the 231. Units that came with the
2.5L 4 cyl engine, and units that came behind the Peugeot 5spd (1987-88)
will have 21 spline input gears. If you wish to retain this transfer
case, you will need to replace the input gear with a 23 spline part
(Listed below). The remainder of the NP231 Tcases came with a 23 spline
input, and will bolt up directly to a NV3550 transmission
Dana 300 - Note: NV3550 tail is drilled to fit NV231. D300 will fit, however will be rotated Down approximately 9 deg: Tailhousing will need to have 6 holes re-drilled.
If desired, a rotation adapter plate kit s available to make this a bolt
together.
Atlas II Transfer Case - This case is
available in configurations for direct bolt up
Klune-V Extreme Underdrive
- This unit is a premium option where extreme offroad gearing options
are desired. The unit fits between the transmission and transfer case.
Due to the additional length when adding this unit, there are various
issues that must be addressed to ensure proper driveshaft operation.
While all options are not discussed, an article installing a Klune
into a Wrangler YJ will give an overview. Other options combining a Klune-Atlas
or Klune-Bronco Dana20 make
shorter, no-compromise systems. Please call us if you are considering
such a system and have concerns not covered in the website.
Conversion Package
High Impact has available a package providing you
with all the primary essential ingredients to this swap. The NV3550 will fit under
the stock body without a body lift. Only
minor floor pan mods are needed where the shifter handle comes up (you
will need to cut a hole and install a boot)
Package:
*NOTE: The prices below are PACKAGE prices: The prices for the
installation kit parts will be 10-20% higher when purchased separately
Different Packages for both the internal and external slave
versions of his kit are listed below.
(We can also provide custom packages where needed)
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| # |
NV3550 into
Wrangler repl Automatic using NP231 Tcase 23 spl |
Priced separately
|
Pkg
Price* Total
$2,618.65
|
| 1 |
NV3550 Jeep 5spd 4WD Transmission |
$1,750.00 |
$1,656.25 |
|
Shift Handle: You
will need to modify your existing shifter by cutting off the
current end, and welding on a steel plate and drilling holes thru
the steel plate to bolt up to the stub sticking out of the trans. |
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Adapter /
Installation kit - This kit supplies a
complete new bellhousing and external slave cylinder and hose kit |
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| 1 |
Bellhousing
kit incl pilot bearing, release fork & T/O. |
$247.43 |
$247.43 |
| 1 |
Tcase shifter
bracket (NP231) |
$29.60 |
$29.60 |
|
Clutch components: |
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|
| 1 |
Flywheel |
$248.00 |
$248.00 |
| 1 |
Throwout bearing |
Incl |
|
| 1 |
Pressure
Plate |
$135.00 |
$135.00 |
| 1 |
Clutch Disc |
$82.00 |
$82.00 |
| 1 |
Master Cylinder |
$79.75 |
$79.75 |
| 1 |
Slave Cylinder kit
(includes parts needed to interface w master cyl ad BH) |
$140.63 |
$140.63 |
|
Clutch/brake pedal
assembly - these needed items are dealer or junkyard items we are
unable to supply in a cost effective fashion. |
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