NV3550 5speed Early Bronco: Ford v8 with Bronco Dana 20 Tcase 

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NV3550 Package info

NV3550 5spd replacing AX5
NV3550 Jeep/Peugeot Replacement
NV3550 into Early Bronco
NV3550 5spd Wrangler 4.0
NV3550 5spd replacing automatic
NV3550 5spd Wrangler GM V8
NV3550 5spd Wrangler Ford V8
NV3550 5spd Wrangler AMC V8
NV3550 CJ AMC eng Dana20
NV3550 CJ GM eng Dana300
NV3550 CJ GM Eng Dana 20

 

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NV3550 5 Speed Transmission
Early Broncos 66-77 came with a 3 speed manual trans, column shifted. A C4 3 speed automatic also became available 73-77. 

(If you are wanting to add overdrive, however prefer to use an automatic, we offer packages to use the Ford AOD transmission and the GM 700R4)

If you prefer a stick transmission, and want a 5 speed, The choices are Ford ZF 5 speed, NV4500 5 speed and NV3550 5 speed. The ZF 5 speed is available to bolt in behind the Ford 302 or 351 Windsor, and we carry an adapter to mate this to the Bronco 20 case. The Dodge NV4500 is generally considered a better transmission than the ZF. We also carry a package developed to install this transmission in the Early Bronco. Both of these transmissions are truck type trannies. They have deep 1st gears which are useful in hard core offroad. An they also shift like a truck

The NV3550 trans is a medium duty trans originally developed for use in Jeeps. It will comfortably handle the power of a medium power V8. They shift smoothly with a light feel. The weight of this unit is 97 lbs. Size and weight, it is a likely replacement for the stock trans. All in all, a very good candidate for a transmission upgrade in an Early Bronco. A Conversion to the NV3550 might be just what the doctor ordered.  

We Can supply the  NV3550. We have also put together a package of the key items needed to make this upgrade.  

Conversion Package

*NOTE: The prices below are PACKAGE prices: The prices for the installation kit parts will be 10-20% higher when purchased separately

The package is designed to work in conjunction with the stock Ford  flywheel,  bellhousing and clutch linkage.

(We can also provide custom packages where needed)

  Priced separately Package Price
NV3550 into 66-77 Bronco w Stick trans

$2425.81

$2,349.09*
1 NV3550 Jeep 5spd 4WD Transmission $1,750.00 $1,656.25
1 Shift Handle $30.86

incl

Shift Handle: You will need to modify this shifter by cutting off the current end, and welding on a steel plate and drilling holes thru the steel plate to bolt up to the stub sticking out of the trans.    
1 NV3550/ Bronco Dana 20 adapter kit $434.70

incl

Installation kit: This kit is designed to work with a standard Ford car/truck-type BH with a 4.848 index dia. The transmission has a different dia input shaft, thus the clutch disc will need to be changed. It is always recommended to use a fresh throwout bearing, and it is a good idea to replace the pressure plate unless you know it is fresh  
1 Ford BH adapter kit, incl new clutch disc $248.40 incl
1 Crossmember & Trans mount kit NV3550 / E Bronco $161.46 incl
 

Optional

   
Throwout bearing $36.56

$36.56

Pressure Plate $164.22

$164.22

 

 

 

   
Also Needed for conversion from automatic:    
Flywheel $250.00  
Dust shield/engine plate $65.00  
Ford Bellhousing $250.00  
Fork $22.00  
Clutch pedal/linkage [Junkyard or Bronco specialty shop item]

N/A

 

 

 If you are converting from an Automatic these parts will be needed

Clutch

Your stock pressure plate and Throw-out bearing will work, however should be replaced if not known to be fresh. We can also supply these parts as a part of your package (Package pricing tends to be better than prices for items purchased separately)

Transfer Case

The Early Bronco came with a version of the Dana 20 that was specific to the Early bronco: It has a front driveshaft on the driver side.  The package is available with the necessary adapter to retain this stock transfer case

Other options include an Atlas Transfer Case,  A Klune-V Extreme Underdrive with the Stock Tcase, and other options

Crossmember

The stock crossmember will not work. We offer a replacement crossmember as a part of the package

Driveshafts

The NV3550 with the necessary adapters installed is 26" long from rear of bellhousing to front of the stock Tcase. You may measure your current transmission and adapter combo and compare these numbers to determine if driveshaft modification will be necessary.

 

Deeper Gearing  Options:

NV4500 Conversion

There is one other popular replacement option for the AX5: The NV4500. This trans is way-oversize for the application, and requires a body lift or extensive floor pan modification to fit. The usual incentive for this conversion is to get the truck style wide ratio, almost granny 1st gear which can be useful for offroad use. On the other hand, this conversion will make a 4 cyl jeep drive more like a dump truck. If this looks like the option or you, High impact does have available a package using the NV4500 replacing the AX5.

NV3550 / Klune-V Extreme underdrive

Rather than a granny gear 4 or 5 speed, A more "premium" alternative to achieve extreme gearing would be an NV3550 combined with a Klune-V Extreme Underdrive.