NV3550 5 Speed Early Bronco: Ford V8 with Bronco Dana 20 Transfer Case

NV3550 5 Speed

Package pricing below

Early Broncos 66-77 came with a 3 speed manual trans, column shifted. A C4 3 speed automatic also became available 73-77. (If you are wanting to add overdrive, however prefer to use an automatic, we offer packages to use the Ford AOD transmission and the GM 700R4)

If you prefer a stick transmission, and want a 5 speed, The choices are Ford ZF 5 speed, NV4500 5 speed and NV3550 5 speed. The ZF 5 speed is available to bolt in behind the Ford 302 or 351 Windsor, and we carry an adapter to mate this to the Bronco 20 case. The Dodge NV4500 is generally considered a better transmission than the ZF. We also carry a package developed to install this transmission in the Early Bronco. Both of these transmissions are truck type trannies. They have deep 1st gears which are useful in hard core offroad. An they also shift like a truck

The NV3550 trans is a medium duty trans originally developed for use in Jeeps. It will comfortably handle the power of a medium power V8. They shift smoothly with a light feel. The weight of this unit is 97 lbs. Size and weight, it is a likely replacement for the stock trans. All in all, a very good candidate for a transmission upgrade in an Early Bronco. A Conversion to the NV3550 might be just what the doctor ordered.

We Can supply the NV3550. We have also put together a package of the key items needed to make this upgrade.

Conversion Package shown below

Parts can be purchased separately.

The package is designed to work in conjunction with the stock Ford flywheel, bellhousing and clutch linkage.

(We can also provide custom packages where needed)

NV3550 into 66-77 Bronco or Bronco IIPackage Pricing
Total$1,990.00
Rebuilt NV3550 5 Speed Transmission. Includes shift tower. NO CORE CHARGE.Included
NV3550/ Bronco Dana 20 Transfer Case adapter kit. Included
Option: Borg Warner 1350 T-case adapter kit - $274
Shift Handle (NV3550) Included
Installation kit: This kit is designed to work with a standard Ford car/truck-type Bellhousing with a 4.848 index diameter. The transmission has a different diameter input shaft, thus the clutch disc will need to be changed. It is always recommended to use a fresh throwout bearing, and it is a good idea to replace the pressure plate unless you know it is fresh.
Option: Crossmember & Trans mount kit NV3550 / E Bronco. The stock crossmember will not work. It is possible to fabricate one using steel tubing or channel. This kit is available as a complete pre-fabricated option. - $170
Ford BH adapter kit, including new clutch disc (works with a stock Ford bellhousing)Included
OPTION: NV3550 TO BRONCO CROSSMEMBER. The kit includes a new crossmember, NV3550 transmission plate, rubber mount, fastening hardware and adapter instructions. - $175
OPTIONAL: The below parts will be needed when converting to an automatic.
Throwout bearing - $36
Pressure Plate - $179
Flywheel - $250

If you are converting from an Automatic these parts will be needed

Clutch

Your stock pressure plate and Throw-out bearing will work, however should be replaced if not known to be fresh. We can also supply these parts as a part of your package (Package pricing tends to be better than prices for items purchased separately)

Transfer Case

The Early Bronco came with a version of the Dana 20 that was specific to the Early bronco: It has a front driveshaft on the driver side.  The package is available with the necessary adapter to retain this stock transfer case

Other options include an Atlas Transfer Case.

C rossmember

The stock crossmember will not work. We offer a replacement crossmember as a part of the package

Driveshafts

The NV3550 with the necessary adapters installed is 26″ long from rear of bellhousing to front of the stock Tcase. You may measure your current transmission and adapter combo and compare these numbers to determine if driveshaft modification will be necessary.

Deeper Gearing  Options:

NV4500 Conversion

There is one other popular replacement option for the AX5: The NV4500. This trans is way-oversize for the application, and requires a body lift or extensive floor pan modification to fit. The usual incentive for this conversion is to get the truck style wide ratio, almost granny 1st gear which can be useful for offroad use. On the other hand, this conversion will make a 4 cyl jeep drive more like a dump truck. If this looks like the option or you, High impact does have available a package using the NV4500 replacing the AX5. Call for details.

NV3550 into 66-77 Bronco or Bronco II PKG Total-> $2,165.00
1 New NV3550 Jeep 5 spd 4WD Transmission. NO CORE CHARGE. Dyno tested for quality assurance. $1,400.00 $1,290.00
Shift Tower $55.00
1 NV3550/ Bronco Dana 20 Tcase adapter kit. Note: If you have a T-style shifter the parts to go with that are included. If you have a J-style shifter you will need to purchase a T-style shifter from a bronco specialty store. $401.17 $380.00
NV3550/ BW1350 Tcase adapter kit $310.00
1 Shift Handle (NV3550) $25.43 $25.00
Installation kit: This kit is designed to work with a standard Ford car/truck-type BH with a 4.848 index dia.. The transmission has a different dia input shaft, thus the clutch disc will need to be changed. It is always recommended to use a fresh throwout bearing, and it is a good idea to replace the pressure plate unless you know it is fresh
1 Ford BH adapter kit, incl new clutch disc (works with a stock Ford bellhousing) $258.16 $240.00
Optional
1 Crossmember & Trans mount kit NV3550 / E Bronco. The stock crossmember will not work. It is possible to fabricate one using steel tubing or channel. This kit is available as a complete pre-fabricated option. $171.92 $175.00
OPTIONAL: Usually the stock pressure plate and T/O bearing will work. Parts known to work in this system specified below. These parts should be replaced if not fresh.
Throwout bearing $38.00
Pressure Plate $175.00
Needed for conversion from automatic:
Flywheel $250.00
Dust shield/engine plate $65.00
Ford Bellhousing $250.00
Dust Boot $8.00
Fork $22.00
Master slave $160.00
Hose $22.00
Clutch pedal/linkage [Junkyard or dealer item] N/A